I went to Brimfield (a huge out-door antique market in Massachusetts) and found a booth selling metal covered furniture. The metal, which I assume is zinc, had the patina of an old watering can. The parts of the furniture that couldn't be covered, like the moldings, were faux finished to look like the metal. I had to have this, but look at the price!Must be a way to make this.
Materials
piece of furniture
shellac based stain blocker spray paint (Bin or Kilz)
galvanized metal
Contact Cement
19 x 1/2" wire brads
black and white acrylic paint
clear spray paint
tools
strong scissors
butane or propane torch
pliers
rolling pin
hammer
paint brush
I found a wooden jewelry box.
Since zinc is not readily available in my neighborhood, I opted for galvanized roof flashing (which is steel covered in a zinc coating) at Home Depot. Ten feet for under $10. Beware that most of the roof flashing is aluminum. You have to look for a galvanized one.*note. Look in the plumbing department for sheets of thin galvanized metal if you can't find the flashing. Look for metal thin enough to be cut with strong scissors.
I tried every way I could to age the flashing; vinegar, salt water, lemon juice, various acids. Nothing. Then I tried my butane torch that I use for creme brulee. Perfect. A propane torch would work just as well but that meant a trip to my workshop and this torch was in my kitchen. Easy choice. Cut the metal to size and hold it with a pair of pliers while heating it with the torch.*note. Be careful of the sharp edges of the metal and wear gloves. I think the heating dulls the sharpness because I tested my finished piece of furniture and the edges weren't sharp at all.
Paint the jewelry box with a white shellac stain blocker spray paint and then cover the backs of the pieces of metal with Contact Cement. Paint corresponding areas on the box with Contact Cement too. Wait 15 minutes until the glue dries and then carefully place the metal pieces on the box. Press the metal with a rolling pin. Nail the edges with small wire brad nails.
Paint the jewelry box with a white shellac stain blocker spray paint and then cover the backs of the pieces of metal with Contact Cement. Paint corresponding areas on the box with Contact Cement too. Wait 15 minutes until the glue dries and then carefully place the metal pieces on the box. Press the metal with a rolling pin. Nail the edges with small wire brad nails. *note - start holes for the brads by either drilling small holes in the metal or tapping with a slightly larger nail. The brads may not be strong enough to pierce the metal. Also, hold the brads with needle nose pliers while you begin to hammer them. This will save you from banging your little fingers.
Paint the non-covered areas of the box with gray acrylic paint. Mix white and black paint on a piece of waxed paper but don't mix it thoroughly. You'll end up with a mottled gray paint on the box which matches the mottled metal. Spray your finished project with clear spray paint to prevent any rust.Aluminum cabinet knobs, found at HD were added.
Since I just saved you over $1200, I give you permission to spend it any way you like.












